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Gym owner opens 7 powerlifting gyms in 4 years

& runs them across 3 different countries 😳

Happy New Year Gym World,

Thomas Lilley opened the first Zero Weakness powerlifting gym in 2012. Eight years later, he acquired another gym—and since then, he’s opened 6 more ZeroWs across Australia, New Zealand, and Wales.

Now, he’s planning to bring one to the US. That’s 1 location to 8 in just 4 years AND across 3 different countries. 🤯

Barbell clubs are some of the toughest to run and aren’t known for being super profitable, but Thomas and fellow Gym World guest Michael Scullin are making it work.

We don’t know anyone else running 8 powerlifting gyms, so we brought him on the pod to find out how he’s pulling it off.

Here’s what he said: 👇

Ground ZeroW

At 23, Thomas was a community nutritionist with a job offer he didn’t want. In 2012, after powerlifting for 5 years, he pivoted and opened a powerlifting gym on the Gold Coast with PTC because he loved the sport, even though he had:

  • Never coached.

  • No formal education.

  • Zero business experience.

PTC is a chain of gyms affiliated with the Global Powerlifting Committee of Australia. Thomas started the gym with $15k by borrowing $6k from family and the rest from his partner at the time.

The space was 2,000 sq ft with bare concrete floors, but he scrapped together cheap equipment to make it work, including:

  • A couple of bench presses

  • Squat stands

  • Weights

  • 12 gym mats

Eventually, he rebranded it to ZeroW and calls it Ground ZeroW on the Google Business Profile.

Thomas got his first members through the PTC network, and over the next 8 years, he focused on:

  • Refining his client avatar to attract powerlifters

  • Surrounding himself with role models

  • Becoming a skilled coach

  • Developing a solid program that delivers results

During this time, Thomas also started online coaching, launched a mentorship program for other coaches, and took ownership of the largest powerlifting federation in Australia.

Expanding the business

When Thomas started coaching powerlifting, the market was small, and everyone used the same model. He saw the potential for something better and created his own approach, which helped him stand out by:

  • Delivering amazing results

  • Training top athletes

  • Building a solid reputation

Thomas is a well-known name in powerlifting. If you Google his name, you’ll see people calling him one of Australia’s most sought-after coaches.

To help others do the same, he launched a 6-month course to develop more world-class powerlifting coaches. Lots of people signed up, meeting weekly in small groups over video calls. Over time, this helped Thomas develop a strong network of gym owners and spot the best coaches.

Then in 2019, a few gym owners in his network decided to move fully online and approached Thomas about selling their gyms. At first, he wasn’t interested, but when a client from his course wanted to open a gym and prices dropped because no one was buying, he saw an opportunity to partner.

So, Thomas used money from his first location and shared the opening costs with the other gym owner. They split ownership 51/49 and opened the second ZeroW gym in February 2020—just 6 weeks before COVID shut it down.

ZeroW Southside is located in South Brisbane.

Thomas says he didn’t struggle as much as other gym owners during the lockdowns. He credits government subsidies for keeping his business afloat.

Locations 3 through 8 opened the same way:

  • Leveraged his course to find strong operators and coaches

  • Bought from desperate sellers

  • Reinvested profits from older gyms

  • Split 51/49

  • Shared opening costs with partners

  • Provided expertise, equipment, systems, and legal support

And that’s how Thomas grew from 2 to 8 gyms in just 4 years.

Apparently, Thomas lost $100k opening the New Zealand gym due to bureaucratic red tape. To avoid that headache in the future, he says partners will cover all upfront costs while he retains majority stake.

The gyms today

Thomas’s gyms:

  • Range from 2,000 to 6,000 sq ft

  • Have 100 to 350 members

  • Operate on a 24/7 access model with at least two full-time staff

Members access the gym anytime using the ZeroW app, and at least one staff member is also the owner.

Each location is assigned a unique color:

And they’re outfitted with Eleiko equipment and custom-painted pieces to match.

ZeroW now makes and customizes its own powerlifting equipment. Michael Scullin uses State of the Arc (SOTA) Welding for his gym.

There are four membership options with different perks:

  • Standard: $35 per week

  • Silver: $50 per week

  • Gold (most popular): $99 per week

  • Platinum: $179 per week

And members can add weekly nutrition for an extra $35 a week.

Thomas says he’ll likely increase prices in the future to reflect the value members get from top-tier equipment, high-quality programming, and expert coaching.

Most people find ZeroW through word of mouth and 5-star Google reviews:

Thomas also gets people in the door with offers like:

  • 10 days for $10

  • Pay 6 weeks of Gold membership upfront and get 6 weeks of Platinum experience

He’s still experimenting with ads and testing higher-tier memberships at lower-tier prices to encourage upgrades.

Each gym has at least two full-time salaried staff who:

  • Coach

  • Make sales

  • Handle front desk duties

  • Clean

And he recently hired someone to manage ZeroWs socials.

Thomas recruits staff from his coaching program and looks for strong hospitality and people skills. He says the gyms don’t need a big team because they’re not crowded, and finding great coaches from his pipeline ensures that each ZeroW maintains a consistent culture and vibe.

Long story short…

In 2012, Thomas opened his first powerlifting gym. He focused on:

  • Becoming a great coach

  • Building his reputation

  • Mentoring others through his coaching course

Thanks to this, he leveraged his course to find a good operator, took over a gym in 2020 with majority stake, and built a steady pipeline of skilled candidates through the course to keep opening gyms. Since then, he’s opened 6 more ZeroWs with partners and now has 8 of them across Australia, New Zealand, Wales—and sometime soon, the U.S.

Thomas credits his success to his coaching skills and staff. Here’s his advice:

  • Look for good character and trust your judgment.

  • Choose people who genuinely want to help others.

  • Find those who embody your brand.

  • Don’t let the business pull you away from coaching.

For more on the business, watch or listen to Thomas’s full interview on Gym World.

adios,

j

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